Preview of CO 2 utilization in converting to methanol process

. Carbon dioxide, a greenhouse gas, has contributed to environmental issues on the planet in the past few years. Thus, it would be helpful to mitigate the impact that caused by carbon footprint, which is trying to reduce the carbon dioxide emission to the atmosphere and utilize it to generate green products for usage. It has been reported that CO 2 reduction could be converted to a valuable fuel source and thus it could be a potential solution to mitigate the impact of CO 2 . In this paper, it illustrates three underlying approaches which are conventional heterogeneous catalysis, photocatalysis and electrochemical, and flaws existed in CO 2 converted to CH 3 OH production. Approach mechanism, principles and barriers are included in the following with detailed product selectivity/yield comparison between different catalysts under various conditions. Studies on different approaches have made substantial information focusing on various aspects and recommending the appropriate catalyst for the technique under the specific scenario. Finally, the overview of the research aims to provide feedback on progress made in CH 3 OH production from CO 2 in a large scale along with a summary regarding the future expectations on the research of the methanol conversion approaches developed.


Introduction
CO 2 emissions to the atmosphere from daily activities could be attributed to the greenhouse gases which caused severe environmental problems such as global warming, air pollution and sea acidic levels to the society.Most activities have CO2 participated or used up; therefore, this gas is over-released to the environment and causes problems [1].Global warming is one of the most common issues and is caused by the excessive greenhouse gas emissions to the air.In figure 1 it demonstrates the several pathways of carbon dioxide utilization, such as chemicals raw material, combustion, transportation, storage etc. CO 2 plays a vital role in almost every side for humans from household necessary appliance usage to agriculture and industry.In the past fifty years, the average temperature has been raised in a range of 1.1℃ which is due to the emissions of CO 2 and other greenhouse gases [2].Meanwhile, carbon dioxide is the most emitted gas in all greenhouse gases and based on statistical data, the global atmospheric CO 2 concentration has increased sharply from 356.56 ppm in 1979 to 419.51 ppm in 2023 with a relative change is 25% [2,3].These numbers confirmed that carbon dioxide is accumulated now which is the primary reason the global warming by the temperature rising continuously in fifty years.Thus, finding a technical way to regulate the negative sides caused by carbon dioxide is urgently needed.
It is suggested that using carbon dioxide to produce valuable chemical fuels is a win-win situation which may not only reduce the carbon footprint in general but also generate clean source energy to use as recycled.The CO 2 conversion could be facilitated under hydrogenation catalysis to produce methanol as a fuel commercially.The catalysis conversion pathways include conventional thermocatalytic, photocatalysis and electrochemical conversion.Currently, the hydrogeneration approach has been implemented on a big scale but for other aspects like photo and electrochemical, it has not been upgraded to quantity production yet.In the following text, a brief description of different CO 2 conversion pathways will be explained accompanied by catalysts selected based on the availability during conversion.

Conventional Heterogeneous Catalysis
In methanol production, carbon dioxide could be consumed and thus mitigate its impact on the environment.Three approaches are introduced in the following aim to transfer the undesired greenhouse gas into a worthy fuel product, by implementing strategies which are hydrogenation with catalysts, photocatalysis and electrochemical conversion.
CO 2 is a thermodynamically stable molecule with a high degree of oxidation and little reactivity.It is necessary to get over a thermodynamic barrier to activate CO 2 .Hence, a metal catalyst is beneficial to convert CO 2 and copper-based catalyst is mostly used as the metal catalyst.Hydrogenation using metal catalysts is one of the traditional and major approaches in industry to produce methanol by reacting carbon dioxide.Heterogeneous hydrogenation of CO 2 is already well-established on the industrial scale under certain harsh conditions [4].The processes involve methane reforming in addition to adding hydrogen, CO and CO 2 into reactions with certain catalysts in order to produce methanol as a clean fuel.
The key components and routes under hydrogenation are shown from equations 1 to 5 [5]: In this methanol synthesis pathway, firstly in equation ( 1) & ( 2) methane reacts with water to generate both CO and CO 2 .Equation ( 3) & ( 4) indicate that after hydrogen takes participation with the CO 2 , CO 2 is adsorbed onto the interface of the catalysts and then breaking the highest C-O energy bond (750 kJ/mol) [6].Next, hydrogen molecules may with CO 2 to form intermediates. Finally, as shown in equation ( 5), the intermediates turn out to be methanol eventually as the desired product and water produced as the by-product [7].The reaction conditions could be strict since the optimal operating temperature is around 230 ℃ to 270 ℃ [8] and the ideal pressure range is between 5 Mpa to 10 Mpa [8] to achieve the best yield results.
Scientifically, it has been proven that these meal-based catalysts may do a crucial job on methanol synthesis by improving the stability and activating the overall chemical conversion.Figure 2 is the schematic that illustrates the primary working mechanism of Cu-based catalysts participating with other oxidized additives under hydrogenation reaction to formulate methanol successfully [9].The interface between the copper-based catalysts and those embedded on an oxidized material surface potentially being the region formate intermediates.After hydrogen comes, the reaction takes place, and the reactor should be used to fully accommodate the entire process to be done.The general order of this thermal catalysis process would be CO 2 activation, hydrogenation, format and methanol generation [10].The conversion result indicates that the selectivity for Cu-ZrO 2 at three experimental temperatures 433 K, 453 K and 473 K are 0.6-100%, 1.2-85.5% and 2.2%-83.0%which are relatively higher than the Cu-ZnO/ ZrO 2 catalyst [11].Therefore, the oxide ZrO 2 phase enables a good performance of CO 2 absorption for the intermediate completion than Cu-ZnO interaction with a bad selectivity yield.
Overall, conventional catalytic hydrogenation seems to be a well-implemented choice to synthesize methanol.However, the stability of this process is limited, and selectivity is also a constraint.Thus, the following two approaches would be better replacements under certain situations.

Photocatalysis Conversion
Although the conventional approaches may be effective and practical in transferring carbon dioxide to methanol, they still have several drawbacks such as unsustainability, environmental issues in terms of pollution and over-weight energy consumption [12].Regarding the quest for sustainable solutions to mitigate the effects of climate change and focusing on the green chemistry aspect, a promising shift to advanced methods of converting CO 2 is underway.emergence of novel and innovative approaches not only offers a path to reducing greenhouse gas emissions but also creates the potential to revolutionise the way to produce methanol sustainably on an industrial scale, instead of the traditional way of hydrogenation.The new frontier conversions developed as photocatalytic catalytic conversion and electrochemical methodology.
Photocatalysis is a groundbreaking technique that transfers carbon dioxide into methanol by providing an alternative way of CO 2 utilisation apart from hydrogenation.The primary principle of photocatalysis is capturing solar energy and applying different photocatalysts which may convert CO 2 to methanol [13].At its core, photocatalysis utilizes various materials to speed up in terms of photocatalysts implemented for the conversion from to chemical [14].A typical photocatalyst is Titanium Oxide (TiO 2 ) particles which are used in photocatalysis from CO 2 reduction to methanol synthesis which yields 2330  −1 ℎ −1 methanol [15].It is commonly used due to its property with high stability and activation to convert, good operating performance and low cost [16].Even though TiO 2 provides the basic potential to achieve photoreduction to produce methanol, the efficiency is still limited [17].Experimental results shown that pure TiO 2 has a lower efficiency compared with incorporating Ag with TiO 2 , which the 1.5 wt% Ag/TiO 2 catalyst is the most effective.The amount of CH 3 OH produced using pure TiO 2 and 1.5 wt% Ag/TiO 2 after 6 hrs photocatalysis of is 14.9 / and 25.2 / respectively, which proves the 1.5wt% Ag/TiO 2 has a better performance on photoreduction of carbon dioxide [18].Hence, doping is a technique that enhances efficiency rather than a pure metal photocatalyst.
Indeed, several limitations could be cons caused by less effective production in photocatalysis conversion, it still possibly handles carbon dioxide under the natural condition.Apart from photocatalysis, electrochemical approach alternatively offers another pathway to convert methanol, in a flexible and handy manner.

Electrochemical Conversion
The electrochemical aspect of converting CO 2 into methanol is an innovative and environmentally friendly solution that aims to address the current problem of GHG (Green House Gases).Electrochemical CO 2 conversion has not been applied on a big scale in the industry but has proven successful in labs.This approach transfers CO 2 using electricity as the source of energy [19] and allows hydrogenation to methanol.It follows as an electrochemical cell is employed, at the anode side of the cell water is oxidized for electrochemical reduction and at the cathode side, carbon dioxide is reduced as an intermediate product for further conversion.The electrochemical reaction routine for CO 2 transferring to methanol is shown from equations (6) to (8) [20]: Overall: Additionally, the intermediate product could be converted with methanol under an electrochemical catalytic hydrogenation process [21].Solid metal electrocatalysts and other alloys are beneficial under ambient conditions since their high selectivity and energy efficiency when formulating methanol.It is reported that the faradaic efficiencies for methanol (CH 3 OH) production between electrodes in acidic solution are 1.1% for bulk Cu, 4.9% for nanostructures and 16% for Cu-Au alloys [20,22].As a result, alloying copper with other metals could improve the performance of CO 2 conversion to CH 3 OH.
This process offers the advantage of utilizing renewable source electricity for the reduction of CO 2 and subsequent methanol production.The electrocatalysts selected may enhance the overall efficiency and yield higher methanol products.In terms of the long run, this methodology could be deployed to a large scale in industry and other disciplines.

Conclusion
In conclusion, carbon dioxide 2 ) conversion to methanol (CH 3 OH) could be an environmentally viable approach which brings a sustainable prospect.Even though this conversion process still faces several challenges and limitations yet, its potential could be fully achieved and progressed to the next stage later.Three methodologies discussed each reflects own characteristics on carbon dioxide reduction, including conventional heterogenous catalysis, photocatalysis and electrochemical conversion.Catalysts are required in the conversion process to sort out the selectivity problem to produce the amount of methanol expected.Nevertheless, the main challenges in the different catalysis are the high operating conditions in temperature, pressure and the catalysts selected.Ideal catalysts with high efficiency could be classified as metal alloyed type, doped metal catalyst in electrochemical and photocatalysis conversion.For the electrochemical approach, it is recommended since its flexibility and a high selectivity in CO 2 reduction.The material type of electrocatalysts should be compared and selected well to avoid the loss of faradaic efficiency.Similarly, photocatalysis is also innovative and attractive by using renewable sources of energy like solar power.In future's perspective, the conversions needed to scale up in both photocatalysis and electrochemical in order to be implemented massively in industry.
The efficiency and product yield results are still limited so far, as the incompleteness in technologies and lack of cost.Lastly, research efforts and attention should be put in this specific area to possibly increase the CO 2 reduction efficiency in the upcoming years.